Njengoba imigqa yokukhiqiza emabhikawozi entengiso indiza ngokushesha, ikhwalithi yomkhiqizo ayikwazi ukonakala njengoba umkhiqizo ukhula.Esihlukanisini, kuncike ezisindweni zenhlama ezinembile nokuthi isakhiwo seseli yenhlama alilimazi - noma umonakalo uyancishiswa - njengoba usikwa.Ukulinganisa lezi zidingo ngokumelene nokukhiqizwa kwevolumu ephezulu sekuyisibopho semishini nesofthiwe.
"Kungumbono wethu ukuthi akuyena umqhubi okufanele anakekele ukuphatha isivinini esikhulu ngokunemba," kusho uRichard Breeswine, umongameli kanye ne-CEO, i-YUYOU Bakery Systems.“Imishini ekhona namuhla iyakwazi ukufeza lezi zidingo.Ama-opharetha kufanele aqeqeshwe kahle ukuze azi ukuthi angalungisa kuphi imingcele ethile ukuze afinyelele ukunemba kwesisindo esiphezulu, kodwa ngokuyisisekelo, lokhu akuyona into ebhikawozi okufanele ikhathazeke ngayo.Lona umsebenzi womkhiqizi wemishini.”
Ukudala ucezu lwenhlama olunembile, olusezingeni eliphezulu kusihlukanisi kuyilapho uhamba ngesivinini esiphezulu kuncike ezicini eziningi ezihlangana ngesikhathi esisodwa: inhlama engaguquguquki ilethwa kusihlukanisi, ukulungisa okuzenzakalelayo, nezindlela zokusika ezisheshayo, ezinembile nezithambile uma kudingeka.
Sika ngesivinini
Umlingo omningi wokuhlukanisa ngokunembile ngesivinini esiphezulu ukhona ngaphakathi komshini wokuhlukanisa.Kungakhathaliseki ukuthi i-vacuum, i-double-screw, ubuchwepheshe be-vane cell noma enye into ngokuphelele, abahlukanisi namuhla bakhipha izingcezu zenhlama ezingashintshi ngamanani angavamile.
“YUYOU abahlukanisiaziguquguquki futhi zihlala isikhathi eside, zisiza ekugcineni ukusebenza kahle kokukhiqiza kanye nezikali ezinembe kakhulu ezitholakalayo,” kusho uBruce Campbell, iphini likamongameli, ubuchwepheshe bokucubungula inhlama,I-YUYOU Bakery Systems.“Ngokuvamile, lapho umugqa ugijima ngokushesha, yilapho isihlukanisi sigijima ngokunembe kakhudlwana.Zenzelwe ukundiza - njengendiza."
Lowo mklamo uhlanganisa ukunemba, isistimu eqhubekayo yokumpompa i-twin-auger enembayo ethumela inhlama ku-manifold yensimbi engagqwali ekhiqiza ingcindezi ephansi kuyo yonke imbobo yesihlukanisi.Ngalinye kulawa machweba linephampu ye-YUYOU Flex, emitha ngokunembile inhlama."Ukunemba kokuhlukahluka kwegramu eyodwa noma okungcono kufinyeleleka ekukhiqizeni okungaguquki," kusho uMnu. Campbell.
Nge-WP Tewimat yayo noma i-WP Multimatic, i-WP Bakery Group USA igcina ukunemba kwesisindo esifinyelela kwezingu-3,000 ngomzila ngamunye.“Esihlukanisini semizila engu-10, lokhu kwengeza izingcezu ezingu-30,000 ngehora zezingcezu zenhlama ezinesisindo esinembile futhi eziyindilinga,” kuchaza uPatrick Nagel, umphathi we-akhawunti eyinhloko yokuthengisa, i-WP Bakery Group USA.I-WP Kemper Softstar CT yenkampani noma i-CTi Dough Divider enamadrayivu asebenza kahle kakhulu ifinyelela ezicucu ezingu-36,000 ngehora.
"Zonke izihlukanisi zethu zisekelwe kumgomo wokumunca, futhi ukucindezela kwama-pistons kuyalungiseka futhi, okuvumela ukucindezela okuncishisiwe ukuphatha inhlama ngamanani aphezulu okumunca," kusho uMnu Nagel.
I-Koenig iphinde isebenzise ubuchwepheshe bokushayela obusanda kuthuthukiswa ku-Industrie Rex AW yayo ukuze ifinyelele imivimbo engu-60 ngomzuzu ekusebenzeni okuqhubekayo.Lokhu kuletha umshini wemigqa eyi-10 emthanjeni omkhulu wezingcezu ezingaba ngu-36,000 ngehora.
I-AdmiralUmhlukanisi/Umjikelezo, ephuma ku-Winkler futhi manje eseyenziwe kabusha yi-Erika Record, isebenzisa ummese nesistimu yepiston elawulwa idrayivu eyinhloko ukuze kufinyelelwe ukunemba kwe-plus-noma-minus 1 g esiqeshini ngasinye.Umshini wawuklanyelwe ukukhiqiza umsebenzi osindayo ubusuku nemini.
I-Reiser isekela abahlukanisi bayo kubuchwepheshe be-double-screw.Isistimu ye-infeed ilayisha ngobumnene isikulufu esiphindwe kabili, esibese sikala umkhiqizo ngokunembile ngesivinini esiphezulu."Siqala sibheka umkhiqizo nababhaki," kusho uJohn McIsaac, umqondisi wezokuthuthukiswa kwamabhizinisi amasu, uReiser.“Kumele sifunde ngomkhiqizo ngaphambi kokuthi sithole indlela engcono yokuhlukanisa inhlama.Uma ababhaki bethu sebewuqonda umkhiqizo, sifanisa umshini ofanele nomsebenzi.”
Ukuze kuzuzwe ukunemba kokukalwa kwevolumu ephezulu, abahlukanisi be-Handtmann basebenzisa ubuchwepheshe be-vane cell."Abahlukanisi bethu banendlela emfushane kakhulu yomkhiqizo ngaphakathi kwesihlukanisi ukuze kuncishiswe noma yiluphi ushintsho olungathandeki ezimweni zenhlama ezifana nokuthuthukiswa kwe-gluten kanye nokushisa kwenhlama okuthinta indlela inhlama eyenza ngayo ku-proofer noma kuhhavini," kusho uCesar Zelaya, umphathi wezokuthengisa ebhikawozi, u-Handtmann. .
Uchungechunge olusha lwe-Handtmann VF800 lwaklanywa ngeseli ye-vane elikhudlwana, okuvumela isihlukanisi ukuthi sihlukanise inhlama eningi ngesikhathi esisodwa ukuze sizuze okuphumayo okuphezulu esikhundleni sokumane sisebenze ngokushesha.
Eka-YUYOUizinhlelo zokuhlukanisasebenzisa i-shingling station ukuze uqale udale amabhande enhlama aqhubekayo futhi awugqinsi.Ukuhambisa ngobumnene leli bhande kulondoloza isakhiwo senhlama kanye nenethiwekhi ye-gluten.Isihlukanisi ngokwaso sisebenzisa i-ultrasound mobile guillotine ukuhlinzeka ngendawo yokusika enembile nehlanzekile ngaphandle kokucindezela inhlama."Lezi zici zobuchwepheshe zesihlukanisi se-M-NS zifaka isandla ekusindeni okunembile kwesiqephu senhlama ngesivinini esikhulu," kusho u-Hubert Ruffenach, u-R&D kanye nomqondisi wezobuchwepheshe, uMecatherm.
Ukulungisa ngokushesha
Abahlukanisi abaningi manje banezinhlelo zokukala ukuze bahlole izisindo zeziqephu eziphuma emishinini.Imishini ayikali kuphela izingcezu ezihlukanisiwe, kodwa ithumela lolo lwazi emuva kusihlukanisi ukuze okokusebenza kukwazi ukulungisa umehluko enhlama ngesikhathi sokukhiqiza.Lokhu kusiza ikakhulukazi inhlama ene-inclusions noma ukufaka isakhiwo seseli evulekile.
"Ngesihlukanisi sesinkwa se-WP Haton, kungenzeka ukwengeza i-checkweigher," kusho uMnu Nagel.“Akudingeki uma kuchithwa izicucu, nakuba kungase kumiswe kanjalo.Inzuzo ukuthi ungasetha inombolo ethile yezingcezu, futhi i-checkweigher izokala izingcezu futhi ihlukanise ngaleyo nombolo ukuze uthole isilinganiso.Izobe isilungisa isihlukanisi ukuze sinyuse isisindo noma phansi njengoba kudingekile.”
I-Rheon's Stress Free Dividers ihlanganisa isisindo ngaphambi nangemva kokusikwa kwenhlama ukuze kukhuliswe ukunemba kwesisindo.Isistimu idala ishidi lenhlama eliqhubekayo elihamba phakathi kwamaseli omthwalo angaphansi kwebhande lokuthutha."Lawa maseli omthwalo atshela i-guillotine ngokunembile ukuthi inani elifanele lenhlama selidlulile nokuthi kufanele lisikwe nini," kusho uJohn Giacoio, umqondisi kazwelonke wezokuthengisa, uRheon USA."Uhlelo luqhubekela phambili ngokubheka isisindo kusethi yesibili yamaseli omthwalo ngemuva kokuthi ucezu ngalunye lusikiwe."
Lokhu kuhlola kwesibili kubalulekile njengoba inhlama ivubela futhi ishintsha phakathi nokucubungula.Ngenxa yokuthi inhlama iwumkhiqizo ophilayo, ishintsha ngaso sonke isikhathi, kungakhathaliseki ukuthi kusukela esikhathini esingaphansi, izinga lokushisa lenhlama noma ukuhluka okuncane kwenqwaba, lokhu kuqapha isisindo okuqhubekayo kugcina ukuvumelana njengoba inhlama ishintsha.
I-Handtmann isanda kuthuthukisa uhlelo lwayo lokukala lwe-WS-910 ukuze ihlanganise nabahlukanisi bayo futhi ilungise lokhu kuhluka.Lolu hlelo luqapha ukuhlukanisa futhi lususa umthwalo kubaqhubi.
Ngokufanayo, isihlukanisi se-M-NS sika-Mecatherm sithola ukuminyana kwenhlama ngesikhathi sangempela ukuze kwehliswe ukushintshashintsha kwesisindo."Ngisho noma ukuminyana kwenhlama kushintsha, isisindo esimisiwe siyagcinwa."UMnu. Ruffenach wathi.Umhlukanisi wenqaba izingcezu ezingahambisani nokubekezelelana okusethwe ngaphambilini.Izingcezu ezinqatshiwe bese zisetshenziswa kabusha ngakho ungekho umkhiqizo olahlekile.
Izihlukanisi ezimbili zika-Koenig - i-Industrial Rex Compact AW kanye ne-Industrial Rex AW - ifaka ingcindezi eqhubekayo elungisekayo ngisho ne-pusher yokunemba kwesisindo kuzo zonke izinhlobo zenhlama nokungaguquguquki."Ngokulungisa ukucindezela kwe-pusher, izingcezu zenhlama ziphuma ngokunembile ngezinhlama ezihlukahlukene emigqeni ehlukene," kusho uMnu Breeswine.
Lesi sihloko sicashunwe kumagazini kaSepthemba 2019 we-Baking & Snack.Ukuze ufunde sonke isici kubahlukanisi, chofoza lapha.
Isikhathi sokuthumela: Aug-14-2022